Reducing of defective production
The final results of production quality are influenced by various factors – machine
settings, tools setting and fixtures/jigs design, input material/semi finish product quality,
environmental suitability, final quality, method and frequency of maintenance, human
factors, etc. Advanced Risk Management, s. r. o. offers services to reduce defective
production, scrap and rework in production.
Purpose
- Identification of machine settings that cause errors
- Finding the relationship between input machine
setting and scrap/rework
- Identification of factors contributing to defective
production and quantification of their weight
- Identification of correct machine settings to reduce
scrap and rework
- Designing an optimal ratio between the level
of defective production and the complexity of
production factors
- Introducing additional measures, taking into account
costs and benefits arising from the reduction of scrap
and rework
Analyzed data
- Setting within the set-up phase and operation phase
- Maintenance information – setting, frequency, new
machine setting, calibration etc.
- Information about material or semi-finished product
- Impact of other factors
(humidity, voltage fluctuations etc.)